Challenge
Planners entered orders and bills of materials twice, in 1C:ERP and in the shop-floor MES. Output and stock discrepancies surfaced only at month-end close and took several days to resolve.
What we did
- Designed the exchange on a RabbitMQ bus with a message log and retries
- Built adapters for 1C:ERP and the MES
- Set up automatic stock and output reconciliation and queue monitoring
- Piloted the integration in one production department before expanding to three more
Outcome
Manual data entry fell by 70%. Discrepancies are found within a day, and month-end close no longer turns into days of reconciliation. Every stage was formally accepted.